航空电液伺服系统阀套珩磨材料去除体积预测研究

针对珩磨加工阀套孔生产率低、加工精度难控制等问题,开展了内孔珩磨技术研究,通过分析9Cr18不锈钢珩磨过程中材料去除率的变化规律,提出一套适用于珩磨加工的材料去除体积理论公式.同时为使珩后孔不同轴向位置处的孔径趋近一致,需要在上下越程处增设停留时间,以此改进初始模型.基于初始模型与优化模型分别开展单因素珩磨试验,结果表...     

AutoScan系列复杂零件自动化三维测量装备开发与应用

自动化三维测量可实现复杂零件的精度检测,为后续工艺优化提供基础数据,是保证航空航天领域复杂零件成形精度的关键技术,但应用时尚存在以下问题：其一,自动化三维测量视点规划仍以人工示教为主,规划效率低、效果差;其二,锻造成形等工业现场工况恶劣,易使系统预先标定的参数发生漂移,测量精度难以保证;其三,多视测量数据拼接仍主要采用标志点拼接的方式,过程繁琐,应用局限大;其四,在线自动化测量时受工装夹具等影响,测量点云中存在大量背景噪声,影响数据自动处理的精度与稳定性。针对上述难题,介绍了基于双目测头的自动化测量视点规划、基于耦合焦距比例约束的系统参数自标定、基于全局优化的多视测量数据拼接、基于自适应阈值迭代最近点（ICP）点云背景噪声自动去除等关键技术;在此基础上,研制了系列自动化三维测量装备,包括PowerVirtualPlan视点规划软件、PowerScan三维测量软件、iPoint3D数据处理软件的开发;最后,介绍自动化三维测量装备在航天航空等领域的工程应用情况。     

基于空间分割的影像条带噪声去除方法

光学遥感卫星影像中包含系统条带噪声和随机条带噪声,由于多种因素的干扰,即使进行系统条带噪声去除后,仍残留部分随机条带噪声。文章通过分析现有卫星遥感影像中的随机条带噪声特性,基于常规的随机条带噪声去除方法,提出一种新的基于空间分割的条带噪声去除算法。该方法以影像的均值、中值以及梯度值构建判定准则,将影像分为动态范围变化较小的多个区域,同时将地物边缘单独提取出来予以保留;然后采用标准矩匹配的方法对单独区域进行处理,在剔除噪声的同时抑制灰度畸变的产生;最后采用中巴地球资源卫星04星（CBERS-04）数据作为试验对象进行了随机噪声去除试验,试验结果表明新方法在去除随机条带噪声的同时很好的保持了原始影像的纹理信息。     

一种低轨废弃目标的捕获与回收方案

如何清除轨道上日益增多的废弃目标已成为国内外航天活动无法回避的现实问题和迫切需解决的问题。针对低轨道大型废弃目标回收问题，基于天基回收技术的概念，提出了一种新型组合式柔性捕获回收方案。使用空间绳网捕获废弃目标后通过充气式增阻离轨方式进行被动离轨，再利用充气式进入减速技术 (inflatable entry decelerator technology, IRDT)进行再入、减速并返回地面。根据方案建立了动力学模型，开展了仿真计算分析。仿真结果表明，该方案技术可行，可用于未来空间目标的捕获和回收。     

Dynamics and control for contactless interaction between spacecraft and tumbling debris

Tumbling debris has become a great threat to orbit activities. Contactless interaction is a novel concept for active debris removal, through which the tumbling debris no longer rotates freely but is under control. The contactless interaction method aims to de-tumble the debris and then maintain desired relative states between the spacecraft and debris. The spacecraft is simultaneously stabilized through three-axis attitude control, which makes the de-tumbling and capture operation much safer, more effective and accurate. The dynamics and control for the contactless interaction have been little studied in the past years. This paper considers a generic dynamics and control problem for contactless interaction between a spacecraft and debris. A translational and rotational dynamics model of contactless interaction is proposed and the 6-DOF equations are established. The contactless interaction control law is designed with the backstepping method, and the spacecraft three-axis control law is designed with the PD control. Simulation results show that the angular momentum is transferred from the debris to the spacecraft and the debris is thus de-tumbled. The desired relative states are achieved efficiently. Significantly, the spacecraft and debris no longer rotate in the inertial frame and, hence, the safety and accuracy for capture operation are guaranteed.     

基于启发强化学习的大规模ADR任务优化方法

随着航天事业的蓬勃发展,空间碎片尤其是低轨碎片已成为航天任务不可忽视的威胁。考虑到碎片清除的紧迫性和成本,低轨多碎片主动清除（ADR）技术成为缓解现状的必要手段。针对大规模多碎片主动清除任务规划问题,首先,基于任务规划的最大收益模型,提出一种强化学习（RL）优化方法,并依照强化学习框架定义了该问题的状态、动作以及收益函数;其次,基于高效启发因子,提出一种专用的改进蒙特卡罗树搜索（MCTS）算法,该算法使用MCTS算法作为内核,加入高效启发算子以及强化学习迭代过程;最后,在铱星33碎片云的全数据集中检验了所提算法有效性。与相关MCTS变体方法以及贪婪启发算法对比,所提方法能在测试数据集上更高效地获得较优规划结果,较好地平衡了探索与利用。     

Evolution of convex structure during counter-rotating electrochemical machining based on kinematic modeling

Counter-rotating electrochemical machining (CRECM) is a novel electrochemical machining (ECM) method, which can be used to machine convex structures with complex shapes on the outer surface of casings. In this study, the evolution of the convex structure during CRECM is studied. The complex motion form of CRECM is replaced by an equivalent kinematic model, in which the movement of the cathode tool is realized by matrix equations. The trajectory of the cathode tool center satisfies the Archimedes spiral equation, and the feed depth in adjacent cycles is a constant. The simulation results show that the variations of five quality indexes for the convex structure: as machining time increases, the height increases linearly, and the width reduces linearly, the fillets at the top and root fit the rational function, and the inclination angle of the convex satisfies the exponential function. The current density distributions with different rotation angles is investigated. Owing to the differential distribution of current density on workpiece surface, the convex is manufactured with the cathode window transferring into and out of the processing area. Experimental results agree very well with the simulation, which indicates that the proposed model is effective for prediction the evolution of the convex structure in CRECM.     

Modeling high-speed cutting of SiCp/Al composites using a semi-phenomenologically based damage model

In this paper, we attempts to investigate cutting mechanisms in high-speed cutting of Al6061/SiC_p/15p composites using a semi-phenomenologically based damage model in the equivalent homogeneous material (EHM) framework. By combining macroscale EHM modeling and underlying microscale physical mechanisms, a feasible semi-phenomenological plastic model is proposed for prediction of cutting forces and chip morphology during high-speed turning Al6061/SiC_p/15p composites. This model incorporates the modified Weibull weakest-link effect to represent the strain-based damage evolution in large deformations. This proposed semi-phenomenological constitutive model is implemented by compiling material subroutines into cutting finite element (FE) codes. The effects of the critical shear stresses on chip formation that depend on the tool-chip frictional coefficient are accounted for in the cutting FE model. The chip formation mechanism affecting material removal behaviors during high-speed turning is further investigated. The capabilities of the proposed constitutive model are evaluated by comparing cutting forces and chip morphologies between experiments and simulations at different cutting speeds associated with strain rates. The EHM-based and microstructure-based models are further compared in both computational efficiency and accuracy. The simulation results show that the developed semi-phenomenological constitutive formalism and cutting model are promising and efficient tools for further investigation of dynamic mechanical and cutting behaviors of particle-reinforced composites with different volume fraction and particle size.     

Evaluation of a satellite constellation for active debris removal

This paper analyzes an example of a three-dimensional constellation of debris removal satellites and proposes an effective constellation using a delta-V analysis that discusses the advisability of rendezvousing satellites with space debris. Lambert?s Equation was used to establish a means of analysis to construct a constellation of debris removal satellites, which has a limit of delta-V injection by evaluating the amount of space debris that can be rendezvoused by a certain number of removal satellite. Consequently, we determine a constellation of up to 38 removal satellites for debris removal, where the number of space debris rendezvoused by a single removal satellite is not more than 25, removing up to 584 pieces of debris total. Even if we prepare 38 removal satellites in their respective orbits, it is impossible to remove all of the space debris. Although many removal satellites, over 100 for example, can remove most of the space debris, this method is economically disproportionate. However, we can also see the removal satellites are distributed nearly evenly. Accordingly, we propose a practical two-stage strategy. The first stage is to implement emergent debris removal with the 38 removal satellites. When we find a very high probability of collision between a working satellite and space debris, one of the removal satellites in the constellation previously constructed in orbit initiates a maneuver of emergent debris removal. The second stage is a long-term space debris removal strategy to suppress the increase of space debris derived from collisions among the pieces of space debris. The constellation analyzed in this paper, which consists of the first 38 removal satellites, can remove half of the over 1000 dangerous space debris among others, and then the constellation increases the number of the following removal satellites in steps. At any rate, an adequate orbital configuration and constellation form is very important for both space debris removal and economic efficiency. Though the size of constellation of debris removal satellites would be small originally, such a constellation of satellites should be one of the initial constellations of removal satellites to ensure the safety of the future orbital environment.     

多舱段载人航天器CO2去除系统性能仿真分析

多舱段载人航天器通常由主控舱段利用舱间通风对组合体空气环境参数进行集中控制.利用Ecosimpro建立了一种多舱段载人航天器CO₂去除系统性能仿真分析模型,包括舱体模块、乘员模块、CO₂净化模块、舱间通风模块,并对三舱段载人航天器CO₂去除系统性能进行了计算分析.结果表明,当净化装置进风量为0.007 2 kg/s,非主控舱段驻留人数达到6人时,会造成非主控舱段CO₂分压超出700 Pa的指标上限.此时增大舱间通风量对降低非主控舱段CO₂分压的效果并不明显,有效的控制方式是增大净化装置进风量.当净化装置进风量增加至0.011 3 kg/s时,非主控舱段CO₂分压可降至700 Pa以下.该工作有助于加快载人航天器空气环境控制系统的设计和改进流程.